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China factory High Comment Zsyj Series Gear Box for Single Screw Extruder agricultural gearbox equipment

Product Description

High Comment Zsyj Series Gear Box for Single Screw Extruder

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Technical data

 

Product Name High Comment Zsyj Series Gear Box for Single Screw Extruder
Power 0.12KW~160KW    
Torque 1.4N · m ~ 36600N · m   
Output speed 0.06 ~ 1090r/min
Gear material 20CrMnTi alloy steel
Gear Processing   Grinding finish by HOFLER Grinding Machines
Noise Test Below 65dB
Brand of bearings C&U bearing, ZWZ,LYC, HRB, CZPT ,etc
Brand of oil seal NAK or other brand
Temp. rise (MAX) 40ºC  
Temp. rise (Oil)(MAX 50ºC  
Vibration ≤20µm
Housing hardness HBS190-240
Surface hardness of gears HRC58°~62 °
Gear core hardness HRC33~40
Machining precision of gears 5 Grade
Lubricating oil GB L-CKC220-460, Shell Omala220-460
Heat treatment Carburizing, Quenching etc
Efficiency 95%~96% (depends on the transmission stage)
Bearing output mode parallel output 
Installation type and output mode Bottom seated type  flange type installation, solid,hollow shaft output.
Input mode Direct motor, shaft input and connecting flange input
Input Method Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor

 

Installation Instructions

 

Company Profile

< WORKSHOP

< QUALITY CONTROL

 

Certifications

Packaging & Shipping

FAQ

 

Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing various series of reducer.

Q 2:Can you do OEM?
A:Yes, we can. We can do OEM for all the customers .if you want to order NON-STANDERD speed reducers,pls provide Drafts, Dimensions, Pictures and Samples if possible.

Q 3: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.

Q 4: Do you have inspection procedures for reducer?
A:100% self-inspection before packing.

Q 5: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.

Q 6:How to choose a gearbox? What if I don’t know which gear reducer I need?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide,the technical information of required output torque, output speed and motor parameter etc. Don’t worry, Send as much information as you can, our team will help you find the right 1 you are looking for.

Q 7: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, Size , Transmission Ratio, input and output type, input flange, mounting position, motor information and shaft deflection etc. b)Housing color.c) Purchase quantity. d) Other special requirements

Q 8:What is the payment term?
A:You can pay via T/T(30% in advance as deposit before production +70% before delivery

 

 

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Application: Motor, Machinery, Agricultural Machinery, Industrial Automation Equipment, Chemical Industry
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Customization:
Available

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Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

agriculturalparts

Choosing an Agricultural Gearbox

When buying an agricultural gearbox, there are many important things to consider. These factors include durability, function, mechanism, quality of materials, and ease of use. To find the best option for your specific needs, you should consider the features that are most important to you. Read this article to learn more about the various types of agricultural gearboxes available on the market. When looking for a new gearbox for your tractor, take a look at the following factors to consider.

Durability

Agricultural gearboxes are essential parts of the food production chain. If a single component fails, it will cause downtime, affecting production and costs. If the gearbox is not durable, it could result in costly downtime, causing large losses for the farmer. To ensure long-term productivity, select a durable agricultural gearbox. Here are some features to look for in a durable agricultural gearbox. – It’s easy to access and maintain
– Closed-loop seals are an effective alternative to desiccant breathers. They don’t keep water in the gearbox, but they do isolate the gearbox from the atmosphere. Proper isolation of the gearbox is essential to the safety of the equipment. A closed-loop elastomeric seal prevents water from entering the gearbox. This prevents it from overheating and keeping the gears running smoothly.
– Simulated test data was obtained for 44 tractors with different transmission operating parameters. The amplitude of load, frequency of failure, and pseudo-damages were calculated for each component. The statistical analysis also provided an estimate of the severe-damage profile of the gears. Using an optimisation technique, an accelerated test schedule was designed. The test plan was designed to maximise the torque applied to each component. Moreover, all gear wheels in the transmission were not tested, as only the range shift A and B gears were damaged.
If you are interested in purchasing a quality agricultural gearbox, contact CZPT Gearbox Company. CZPT Gearbox Company has been manufacturing top-quality gear drives since 1975. The company’s engineers will work with you to determine the exact gearbox that fits your specific needs. Agricultural gearboxes are integral parts of agricultural machinery, ensuring optimal performance of the machine. Agricultural gearboxes transfer the power from the input shaft to the output shafts and enable it to change direction, speed, and rotation.

Function

Agrarian gearboxes play an important role in the entire cycle of food production. Agricultural equipments are constantly undergoing increased wear and tear, which can cause expensive downtime. Having a high-quality agricultural gearbox is critical to ensuring the equipment’s reliability. When the gears get worn out, the machinery will fail to meet the increased demand. Worn-out gears will result in significant losses for farmers.
The most common use for agricultural gearboxes is to change the speed of agricultural equipments such as tractors and combines. In general, reduction boxes change speed through gears, but the PTO gearbox also bears the force generated by the wind wheel and the reaction force during transmission. To keep the gearbox rigid and prevent deformation, it must be designed to withstand the force exerted by the wind and the reaction force generated during the transmission process. Two sector gears are used to change the direction of transmission.
An agricultural gearbox has two parts: an input shaft 32 and an output shaft 38. The input shaft 32 is fixed in the gearbox’s elongate casing. The output shaft 38 extends parallel to the input shaft and the output shaft, while the rear end portion 40 projects out of the gearbox casing. The output shaft is connected to a second transmission shaft 42, which connects to a differential 44 in the rear axle casing 15. The differential is then connected to the rear wheels of the tractor, where the motion is transferred.
The PTO shaft was first used with the 1948 Land Rover. Later, a 6-spline adapter was added. Today, many manufacturers of agricultural equipments provide a nominal PTO power specification. This specification is a useful guide when choosing the right gearbox for your needs. Agricultural machines may include a 540/540E or 1000/1000E option. Using the lowest PTO power specification will allow you to run implements with low power requirements, thereby reducing fuel consumption and reducing engine stress.
agriculturalparts

Mechanism

The mechanism of an agricultural gearbox is a simple mechanical device that provides speed increase or gear reduction. A simple gearbox is commonly used in agricultural equipment that is powered by a PTO, as the axial PTO shaft is opposed to the normal driven shaft. The driven shaft is usually either vertical or horizontal. More complex equipment has several output directions. Some agricultural gearboxes feature dual or even multiple outputs. The mechanism for an agricultural gearbox varies with the type of equipment.
Agricultural tractors have an internal combustion engine 10 and a speed change gearbox 12. The gearbox casing is elongate and attached to the rear end of the cylinder block. The gearbox casing is a “backbone” between the back axle and the internal combustion engine. Its function is to transmit motion from the engine to the rear wheels of the tractor. There are two types of agricultural gearboxes: speed change gearboxes and planetary gearboxes.
Agricultural gearboxes are crucial for the production of food. Wear and tear on agricultural gears will cause costly downtime. Consequently, high-quality agricultural gearboxes are essential for ensuring the optimal performance of your agricultural machinery. If the gears wear out, your equipment may not meet the increasing demand. This will result in significant losses for the farmer. However, if you choose a high-quality agricultural gearbox, you won’t have to worry about this.
The central knife drive gearbox 300 is illustrated in FIG. 11. The gearbox receives a rotational input motion and outputs a reciprocating linear motion to a harvesting head assembly. In this way, the harvesting head will be most effective when it has linear motion, whereas curved motions will result in less efficient crop picking. The same principles apply to curved blades. If the gearbox is equipped with a central knife drive, it will provide the highest efficiency when harvesting crops.

Quality of materials

Agricultural gearboxes play an important role in the food production process. As the population continues to grow and the world’s need for food increases, the gearbox will also be required to function efficiently. The gearbox must be able to withstand harsh environmental conditions and the stresses and strains of continuous operation. These conditions can include a wide range of high and low temperatures, arid and moist environments, and even safety regulations.
For example, the material used for a tractor gearbox is typically grey cast iron, which has high wear resistance and vibration dampening properties. The production process for belt pulleys is usually a combination of forging and casting. Large belt pulleys are typically cast iron. In addition, the brake drum material used must be resistant to vibration. For this reason, grey iron ASTM A48 Class 35 is used for these components.
Bevel gearboxes are a great choice for many agricultural machinery applications. These gears feature high reduction ratios of 2.44:1 and can be used with offset rotary fillers and hollow output shafts. Bevel gear drives are available in various horsepower capacities, ratios, and configurations. An example of a right-angle bevel gear drive is the FG55 model. It features a 15-mm shaft diameter, which makes it a great choice for many types of agricultural machinery.
agriculturalparts

Cost

When deciding what type of agricultural gearbox to purchase, you should consider the durability of the device. The durability of any mechanical device depends on the quality of its materials, mechanisms, and functionality. Buying a high-quality, durable device will prevent you from having to buy a new one in a few years. In addition, a high-quality gearbox will not wear out as quickly as one that is not built to last.
To find the best agricultural gearbox supplier in India, use a marketplace such as CZPT. It has a global network of suppliers that makes it easy to source your agricultural gearbox needs from any country. Search for Agriculture Gearbox suppliers by city, state, and service area to find a high-quality supplier. Once you’ve done your research, you can then compare prices and quality to find the best deal. And don’t forget to compare the reliability of your chosen supplier.
A dependable company will offer a warranty on their work. Regardless of whether you purchase an OEM or a replacement, you’ll be able to find a reliable, affordable agricultural gearbox from a reputable company. CZPT offers free estimates for their services, and has helped many other farm owners replace their gearboxes with new ones. Moreover, they can even rebuild the gearbox for you, reducing your cost and improving the efficiency of your machine.
China factory High Comment Zsyj Series Gear Box for Single Screw Extruder   agricultural gearbox equipment	China factory High Comment Zsyj Series Gear Box for Single Screw Extruder   agricultural gearbox equipment
editor by CX 2024-04-08

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one) EPTT alloy die-casted EPTT
two) Compact framework saves mounting room
3) Hugely precise
four) Operates EPTT and backward
5) Large overload capacity
six) Stable EPTT with decreased vibration and sounds

Product: NMRV040
Ratio: 7.5,ten,15,twenty,25,thirty,40,50, sixty,
Shade: Rely on buyer/Blue/ Silver White

EPTT:

EPTT — EPTT
Worm Equipment–Cooper(ten-three #)
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Shaft-chromium steel-forty five#
EPTT: NSK or EPTT high top quality bearing
OIL Seal: EPTT lip/NOKCFWTCSNAK
Lubricant: Synthetic amp Mineral
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Usages: In EPTT EPTT: Food things, Ceramics, chemical, as nicely as EPTT, printing, dyeing, woodworking, EPTT and plastics…..
MOQ: 10pcs
Samples Time: 1-three days
OEM Acknowledged: Can set consumer symbol
Certification : TUV,ISO9001

organization details

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Firm Info

EstabEPTTd in 1979, EPTTngyin EPTT EPTT Co., Ltd. is found in Nationwide High-tech DeveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment Zone of EPTTngyin, EPTTngsu, EPTT. With far more than 38 years’ expertise in research and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment of EPTT EPTT merchandise, the manufacturing facility handles an area of 87,000 sq. meters. ISO9001certified in 1999, we have substantial qualified R ampD engineer team and producing abilities as effectively as first-class processing and testing equipments.

Item Description
ZLYJ series speed EPTTs are substantial precision hardening tooth flank EPTT element with thrust bearing housing. They are created for plastic screw-rod extruEPTTaccording to ZBJ19009-88. The EPTTs and axes are produced of high power alloy steel. The EPTTs are produced by way of carburizing hardening, precision grinding. Its precision is up to Grade six(GB10095-88). Hardness of tooth flank is EPTC54-62. Thrust bearing is in entrance of output hollow shaft to accommodate screw-rod again stress forces. EPTTs, oil seals and some other stXiHu (West Lake) Dis.Hu (West Lake) Dis.rd models are good quality goods and they can also be EPTTed products to meet customers’ demands. This sort of speed EPTT has the characteristic of modest quantity, high load potential, secure EPTT, low noise, high performance. They qualities reach levels of foreign merchandise of the very same variety and it can consider area of them.

Operating Situations:
1. Enter shaft rotation speed is not more than 1500r/min.
two. Its ambient temperature assortment is in to 35 centigrade. If it is decrease than centigrade, pre-heating of the lubricant will be necessary before start off-up, while cooling is advised in circumstance of a temperature increased than 35 centigrade.

FAQ
Are you buying and selling firm or manufacturer?
A: We are producer with more than 38 several years expertise.
Q: How EPTT is your delivery time?
A: EPTTly it is within 10 daEPTTif the items are in stock, for goods made as for each buy, it is in 35 daEPTTafter confirmation of purchase.
Q: How EPTT must I wait for the opinions following I ship the enquiry?
A: Typically within 12 hrs.
Q: What detailsrmation ought to I give you to validate the merchandise?
A: Model/Size, EPTT Ratio, Pace, Shaft instructions amp OrEPTTquantity and many others.
Q: Hong EPTT is your product warranty?
A: We offer twelve months guarantee from departure day of the merchandise.
Q: What is your payment terms?
T/T a hundred% EPTT for quantity considerably less than USD10000.-, 30% T/T EPTT , balance just before shipment for amount over USD10000.-
If you have any other questions, please truly feel free to make contact with us beneath:

HOW TO Make contact with US?
Send your Inquiry Information in the Under, simply click quotSend quot Now!
Also you can make contact with us by way of adhering to approaches:

Tel/ : 15358026079

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